Product Review

OtterBox Armor 3600


7-26-03
 - Contributing Editor

Otter Products, of Fort Collins, Colorado, produces a wide range of cases for protecting your stuff from the elements. They make cases specifically for PDA’s, as well as for fly-fishing, and even cigars! They also make a general-purpose line that can handle eyeglasses, cell phones, cameras, or just about anything smaller than 12” x 9” x 6”.

 

The Armor 2600, Dell Axim, and Armor 3600

Their Armor by OtterBox line is designed to protect PDA’s and PocketPC’s from water and dirt, while still allowing use of the touch screen and buttons. Their latest model, the Armor 3600, has optional accessories that provide through-the-case access for power cables and other connections. Other accessories include a deep box kit that will handle iPAQ sleds, large batteries or other electronics; a belt clip; a neck lanyard; and a customizable POD for special-purpose connections. A variety of mounting kits are available for bicycle, marine, and industrial applications.

The Armor 3600

The basic Armor 3600 is a two-piece shell that is locked together with four clamps. The clamps are replaceable and they are designed to firmly compress a silicon gasket that makes the case waterproof. Threaded inserts are provided for installing tamper-resistant locking screws if security is a concern. While capable of surviving rain, splashing, and dropping into water, the box is not rated for underwater use. Access to the PocketPC is through a recessed, transparent, flexible sheet that allows button presses and stylus actions. The sheet is easily replaceable should it become worn. There is a clear, hinged door over the sheet to further protect the PocketPC’s screen. The PocketPC is secured inside the case with Velcro straps, a significant improvement over the foam padding used in earlier models. Foam padding is included with the 3600 should you need it. An external slot is provided for holding a stylus, but the slot is not sized for the flat Axim stylus. I would want to figure out some way to attach a lanyard to a cheap plastic stylus to minimize the potential for stylus loss.

 

The modular design of the 3600 allows you to build up a custom case solution with interchangeable parts. You could have one configuration for hand-held needs, and a second that hard-mounts to your boat console. The idea is to provide protection that allows you to use your PocketPC in whatever challenging environment you find yourself. An elastic hand strap comes standard with the 3600, and you can add a belt clip or lanyard for more convenient handling and security. The accessories are attached with stainless steel cap screws and the various pieces have molded-in bosses that provide rigidity to the assembly. The accessories can also be mixed and matched to solve most any attachment need. OtterBox even includes Allen wrenches that match the screws.

Be forewarned that this case is BIG. You will not slip it into your shirt pocket! Without accessories, it is 8.5” long, 5.2” wide, and 2.6” deep. The deep box kit adds another half-inch to the depth. This is for serious outdoor, marine, or industrial applications that produce a demanding environment for your PocketPC.

GPS Applications

Our ongoing evaluations of, and interest in, GPS hardware and software provided the incentive to see if the 3600 would be a viable solution to outdoor GPS use. All of the consumer-grade GPS appliances are designed for outdoor use and can survive rain, show, and splashing. The PocketPC is not suitable for similar applications without some sort of enclosure.

OtterBox’s smaller case, the Armor 2600, can easily hold a PocketPC. If the PocketPC is Bluetooth enabled, you could house the PocketPC in the 2600, and your Bluetooth GPS in a separate case. Problems arise, however, if you have a mouse-style, or CompactFlash GPS. There is no room in the case for either, and there is no way to get a cord out through the case. Likewise, there is no way to use an external power source, such as a car charger or AC adapter, to power the PocketPC for extended use.

 

The 3600 can accommodate cables through the optional Through the Box Connectivity Kit. This device attaches to either the top or bottom of the 3600 and provides six watertight openings for various sized cables. The ingenious design allows you to insert cables without having to do any modification to the cable or its connectors. A common application would be for a 12-volt power adapter so that you could use the PocketPC for extended periods on a boat.

What about the GPS?

If you have a mouse-style GPS, its cable would also pass through the Connectivity Kit. If you have a CompactFlash GPS, there’s still a problem. While there is extra room in the case for devices that stick out of the top of the PocketPC, the CompactFlash GPS units are all a bit too large. An 802.11 wireless adapter fits fine, as do the CompactFlash Bluetooth adapters, but the GPS just doesn’t work.

I’ve never been one who could simply accept being told that something wouldn’t work. Since I already had a CompactFlash GPS, I was determined to figure out a way to make it work. Careful examination of the case design and my Dell Axim X5 revealed that there was some unused space between the rear of the Axim and the back of the 3600. What I needed was some way to extend the CompactFlash socket so that the GPS could be behind the Axim.

  

Semsons sells a CF to PC Card adapter that is designed to hold network adapters, or other similar-sized devices. They also sell a PC Card to CF adapter. If you plug them together and then plug in a CF GPS card, you have a flexible extension that allows the GPS to wrap around the back of the Axim. Now comes the fun part. This Rube Goldberg assemblage actually fits into the 3600! If you have a PocketPC that requires a sled to get a CF slot, you will probably need the Deep Box Kit, but my Axim fit just fine in the basic 3600.

 

It fits, but does it work?

We now have the GPS sitting under the PocketPC, and inside a plastic case. That can’t be good for signal strength. Yes, the GPS signal is somewhat reduced, but it is still strong enough to get a lock with my Holux GM-270. Until something better comes along, this is a viable solution to outdoor use of a PocketPC and CF GPS.

Hikers, mountain bikers, skiers, snowmobile riders, and anyone else wanting GPS data in the great outdoors, can now use their PocketPC by just adding one of these cases and the appropriate adapters.

Other Applications

The 3600 is designed for a wide range of industrial and consumer applications. In industry, the PocketPC would be exposed to dust, oil, impact, and other severe stresses. This precludes the use of consumer-grade PocketPC’s in all but the cleanest environments. Some manufacturers, such as Symbol Technologies, produce ruggedized PocketPC’s, but they are priced far higher than the PocketPC’s that we own.

Mounting a $300-$600 consumer-grade PocketPC into a case like the OtterBox 3600 may be a viable solution for companies who don’t want to invest $1,800 to $2,400 in an industrial-grade PocketPC. The case would also be useful for someone who had only occasional need for outdoor use. The various mounting options would allow attachment to forklifts, workbenches, or other places where data is collected.

Now that marine navigational charts are available for the PocketPC platform, a recreational boater could use a PocketPC as an alternative to a dedicated marine chart plotter. Only a software change is needed to convert the PocketPC/GPS from a driving assistant to a marine navigational device.

Accessories

The accessories for the 3600 can be grouped into two main areas – items that bolt to the exterior of the case, and items that expand the case itself.

The first group includes the standard hand-strap, the neck lanyard kit, the belt clip, and the mounting kits. All of the these items attach to the 3600 with stainless steel cap screws to one or both of the two molded-in points on the rear of the case.

  • The hand strap allows you to hold the 3600 without fear of dropping it. Since the 3600 is rather large, your fingers won’t be able to comfortably wrap around the case; your hand slips between the strap and the case to provide a secure grasp.

  • The neck lanyard is very well made and quite comfortable. It is probably the most appropriate accessory for field use if you don’t want to hang onto the 3600 all the time. The lanyard is adjustable for length, it is padded, and it stretches for comfort.
  • The belt clip is the standard type found on cell phones and PDA cases. It has a strong spring to hold onto your belt, but it does not have the “J” shaped clip that some manufacturers use to provide extra security. Considering the combined weight of the 3600 and PocketPC, the belt clip will be rather uncomfortable and impractical for most users.
  • A wide variety of mounting kits provide bolt-on, clamp-on, or suction attachment to just about any surface or equipment you could come across. The basic bridge mount is designed for use with the versatile components of the RAM Mounting Systems from NPI products.

The second group of accessories is designed to enlarge the case, or add ways to get cables into the case. These accessories attach, without tools, to either end of the case. A clever slide-lock secures the accessory to the case and forms a watertight seal.

  • The previously mentioned Through the Box Connectivity Kit offers multiple locations for wires and cables. It is a multi-piece assembly that requires use of more of the stainless steel screws to clamp the wires in place.

 

  • The Through the Box POD is intended to be custom machined by the user for mounting connectors for serial ports, power sockets, or any other type of connection that your application requires. A typical use would be to add waterproof connectors for power or data.

  

  • The Deep Box Kit (shown mounted on the case on the right) replaces the standard base (shown on the case in the center, with hand strap attached) and provides additional interior depth and has mounting points for custom circuit boards, batteries, or other components. The Deep Box Kit also includes a hand strap mount on the side of the case.

In addition to the accessories, replacement screens and screws are available should you need them. With Otterbox’s unconditional lifetime warranty, you should never need to buy another case.

Conclusions

It’s big, but it does the job very well. If you have an application where the size of the 3600 isn’t a problem, then this case can provide both protection and easy access to the PocketPC. The wide range of accessories allows you to customize the case to fit your needs and to extend the use of your PocketPC into harsh environments for which the PocketPC was not intended.


 

 

 


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